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    • 专利摘要:
    The invention relates to building panels (1), comprising a construction plate (2) and a mesh structure (3) attached to the construction plate (2) with a binding material (4,5), characterized in that the mesh structure (3) provides an extension structure , comprising a first overhang (10) and a second overhang (11) extending over two adjacent edges of said structural plate (2), said extension structure comprising a first recess (12) and a second recess (13) extending to a or both ends of the first and / or second overhangs (10,11) are located, with the length (20) of the first indentation (12) within a margin of + 100% and -50% equal to the width (21) of the second overhang (11), and wherein the length (22) of the second indentation (13) is equal to the width (23) of the first overhang (10) within a margin of + 100% and -50%.
    公开号:BE1023161B1
    申请号:E2015/5645
    申请日:2015-10-08
    公开日:2016-12-05
    发明作者:Thierry Vereecke
    申请人:Technisch Bureel Panigo Nv；
    IPC主号:
    专利说明:

    BUILDING PANELS
    FIELD OF THE INVENTION
    The invention relates to building panels comprising a construction plate to which a mesh structure is attached, wherein the mesh structure provides an extension structure that protrudes over two adjacent or contiguous edges of the construction plate, the extension structure comprising at least two recesses located at two of the three corners of the expansion structure.
    BACKGROUND OF THE INVENTION
    In construction there are various building materials available to renovate outside walls. When renovating an exterior wall, it is usually the intention not only to renew the appearance of the building, but also to improve features such as heat insulation. Moreover, the cost of the building materials is important and therefore modular building panels are often used. Usually the building panels are placed in front of the wall that needs to be renovated. The panels are even anchored to the wall and placed side by side to form a continuous cover. The building panels are made of a heat-insulating material and after placement of the building panels, a net structure is applied to the panels using a binder layer. The mesh structure is used to cover the seams between the panels, reinforcing the overall construction. When the net structure is applied, a finishing layer is applied. The finishing layer can be further processed to obtain a desired finish, such as smoothing and coloring. Prefabricated building panels that already contain the grid structure are also already available. With the available prefabricated building panels, however, it is often found that it is difficult to achieve a smooth and high-quality finish of the building because of the considerable degree of overlap between the network structures of the building panels. Indeed, in the prior art panels, a net structure is attached to a building panel, the net structure usually being larger compared to the dimensions of the building panel. As a result, network structures must be removed from adjacent building panels during construction to prevent anomalies of the network structures at the seams. It takes considerable time to perform all of these operations, or at least a considerable amount of effort, which leads to high realization costs.
    There is another problem that arises when the grid structures of adjacent panels overlap (something that is hard to avoid with the currently available building panels). In the overlap zone, problems arise with the attachment of the mesh structure and often the mesh structure is not properly attached with the overlaps. As a result, these parts of the building construction are subject to thermal stress and cause problems with regard to frost resistance. For example, it is often found that the binder / finishing layer releases more quickly in the overlapping zones, whereby the quality and sturdiness of the construction deteriorate. Moreover, zones where the network structures overlap each other are more difficult to equalize with respect to the other parts of the wall, and therefore their placement takes more time and effort.
    SUMMARY OF THE INVENTION
    The present invention provides a building panel (1) comprising a construction plate (2) and a mesh structure (3) which is attached to the construction plate (2) with a binding material (4,5).
    According to a first aspect of the invention, there is provided a building panel (1) comprising a construction plate (2) and a mesh structure (3) which is attached to the construction plate (2) with a binding material (4,5). Preferably, the building panel (1) is characterized in that the mesh structure (3) provides an extension structure comprising a first overhang (10) and a second overhang (11) protruding over two adjacent edges of said construction plate (2), said extension structure having a comprises first indentation (12) and a second indentation (13) located at one or both ends of the first and / or second overhangs (10, 11), the length (20) of the first indentation (12) being within a margin of + 100% and -50% is equal to the width (21) of the second overhang (11), and wherein the length (22) of the second indentation (13) is within a margin of + 100% and -50 % is equal to the width (23) of the first overhang (10).
    In some embodiments, the building panel (1) comprises two layers of binding material, a first layer of binding material (4) attached to the construction plate (2) on which the mesh structure (3) is located, and a second layer of binding material (5) containing at least one part of the mesh structure (3) covered.
    In some embodiments, the layer of binder material (4,5) comprises one or more cavities (6) for mounting fasteners, the mesh structure (3) preferably or possibly including the same cavities (6).
    In some embodiments, the binder material is a viscous resin that is commonly used in building work, preferably selected from cement, grout, gypsum, polymeric adhesive, polymeric cement, or a mixture thereof.
    In some embodiments, the mesh structure is a flexible lattice structure commonly used in construction work, preferably made of a metal, polymer or plastic material and preferably selected from fiberglass, galvanized steel or stainless steel.
    In some embodiments, the construction plate (2) is made of an insulating material commonly used in construction work, preferably selected from a group comprising polystyrene, polyurethane, cork, glass foam, wood fiber, a mineral wool or combinations thereof.
    In some embodiments, the first layer of binder material (4) covers substantially the entire surface of the structural plate (2) and the second layer of binder material (5) covers only a portion of the mesh structure (3), the zone of the building panel where no second layer of binding material (5) corresponds to a strip along the two adjacent edges of the construction plate (2) where there is no mesh structure of the overhang.
    In some embodiments, the width of the strip where no second layer of binder material (5) is located is equal to the width (21) of the overhang (10, 11) within a margin of + 100% and -50% positioned on the opposite side side of the building panel (1).
    In some embodiments, the construction plate (2) provides a substantially rectangular shape in top view.
    In some embodiments, the first layer of binder material (4) and the second layer of binder material (5) are similar types of binder material, optionally the same binder materials.
    According to a second aspect of the invention, use is made of the building panel (1) according to the first aspect of the invention, for modular construction.
    According to a third aspect of the invention there is provided a modular building system comprising three or more building panels (1) according to the first aspect of the invention.
    In some preferred embodiments, the first overhang (10) of the first building panel (1) covers at least a portion of the adjacent second building panel, and the second overhang (11) of the first building panel (1) covers at least a portion of the superimposed third building panel.
    According to a fourth aspect of the invention, there is provided a process for manufacturing a building panel (1) according to the first aspect of the invention.
    In some preferred embodiments, the method comprises the following steps: (a) preparing a structural plate (2) and a mesh structure (3); (b) optionally applying a binder layer (4) to said construction plate (2); (c) placing said mesh structure (3) on the construction plate (2); and; (d) optionally applying a binder layer (5) to at least a portion of said mesh structure (3); whereby a building panel (1) is manufactured; wherein said method comprises at least one of steps (b) or (d).
    In some preferred embodiments, a first binder layer (4) is applied before the mesh structure (3) is applied, while a second binder layer (5) is applied after the mesh structure (3) has been applied.
    According to a fifth aspect of the invention, a method is provided for the modular construction of a building construction, preferably using the modular building system according to the third aspect of the invention.
    In some preferred embodiments, the method comprises the following steps: preparing or providing a plurality of building panels (1) according to the first aspect of the invention; provide said building panels (1) in mutual contact with each other; cover adjacent and superimposed panels with the first and second overhangs (10, 11) of the adjacent building panels (1); and applying a binder layer to the first and second overhangs (10, 11) that cover the adjacent and superimposed panels, thereby producing a building structure.
    BRIEF DESCRIPTION OF THE DRAWINGS
    Below, by way of example only, embodiments of the present invention will be described with reference to the accompanying drawings, in which: FIG. 1A shows an image of one of the embodiments of the present invention. FIG. 1B shows an image of one of the embodiments of the present invention. FIG. 1C shows an image of one of the embodiments of the present invention.
    DETAILED DESCRIPTION OF THE INVENTION
    The present invention has for its object to provide building panels which solve one or more of the above-mentioned disadvantages. Preferred embodiments of the present invention have for its object to provide building panels that solve one or more of the aforementioned disadvantages. The present invention also has for its object to provide methods for manufacturing and placing the building panels and the use of the building panels in the building, and thus to solve one or more of the abovementioned disadvantages. Preferred embodiments of the present invention have for its object to provide methods for manufacturing and placing the building panels and the use of the building panels in the building, and thus to solve one or more of the aforementioned disadvantages.
    To solve one or more of the problems described above, at least one embodiment of the present invention uses the following constructions, as shown in the embodiments described below, some of which are also illustrated with reference to the drawings. However, in brackets or bold reference numerals affixed to the respective elements illustrate the elements only by way of example, which is not intended to limit the respective elements in any way.
    Before describing the present system and method of the invention, it is to be understood that this invention is not limited to the specific systems and methods or combinations described, since such systems and methods and combinations may, of course, vary. It is also to be understood that the terminology used herein is not intended to be limiting, since the scope of the present invention will be limited solely by the appended claims.
    As used herein, the singular forms "a," "an," and "the" include both the singular and the plural unless the context clearly dictates otherwise.
    As used herein, the terms "comprising", "includes" and "consisting of" are synonymous with "inclusive", "including" or "containing", "contains", and are inclusive or open and close additional, non-named members, elements or process steps. It will be understood that the terms "comprising", "includes" and "containing" as used herein include the terms "consisting of", "consists" and "consists of".
    The enumeration of numerical ranges based on end points includes all digits and fractions within the respective ranges, as well as the end points quoted.
    Although the terms "one or more1" or "at least one", such as one or more or at least one element (s) of a group of elements, are per se clear, it is further clarified that the terms include a reference to comprises any of said elements or to any two or more of said elements, such as, for example, any> 3,> 4,> 5,> 6 or> 7 etc. of said elements, and up to all said elements.
    Unless defined otherwise, all terms used to disclose the invention, including technical and scientific terms, have the meaning as understood by one skilled in the art to which this invention belongs, as they are commonly understood. As further guidance, the definitions of the terms are included to better understand the subject matter of the present invention.
    In the following passages, various aspects of the invention are further defined, each such defined aspect can be combined with any other aspect or all other aspects, unless clearly indicated otherwise. In particular, any provision that is indicated to be preferred or advantageous may be combined with any other provision or all other provision that is indicated as being or is preferred or as being or as being advantageous or as the case may be. to be.
    Reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or feature that is described in connection with the embodiment is included in at least one embodiment of the present invention. Therefore, the "in one embodiment" or "in an embodiment" formulations that appear in various places in this specification do not necessarily all relate to the same embodiment, although this may be the case. In addition, the specific features, structures or features may be combined in any suitable manner, as would be apparent to one skilled in the art from this disclosure, in one or more embodiments. In addition, although some embodiments described herein include some, but not all, features included in other embodiments, combinations of features of different embodiments are understood to fall within the scope of the invention, and to form other embodiments as would be understood by those skilled in the art. In the appended claims, for example, all described embodiments can be used in any combination.
    In the following detailed description of the invention, reference is made to the accompanying drawings which form a part thereof and in which only exemplary embodiments are shown in which the invention can be practiced. It is to be understood that other embodiments may be employed and structural or logical changes may be made without departing from the scope of the present invention. The detailed description below should therefore not be considered as limiting.
    The present invention provides building panels comprising a structural plate to which a mesh structure is attached, the mesh structure providing an expansion structure that projects over two adjacent or contiguous edges of the structural plate, the expansion structure comprising at least two recesses located on two of the three corners of the expansion structure. It has been found that by providing such building panels, the ease of use of the panels during building can be considerably improved. The panels no longer have to undergo additional processes during construction where the mesh structure is cut and removed or repositioned.
    Also, the process of assembling the panels to form a larger structure usually includes a stage where a base mix of mortar is applied to the insulation panels. This is usually followed by sanding the mortar and applying one or more finishing layers, giving the construction a definitive appearance. The present invention provides for the use of the following layers in a more efficient manner and also anomalies are avoided. The thickness of the following layers can also be reduced because there are no height differences in the construction wall, whereby the amount of material required is reduced and the speed at which it can be applied is increased. It is also noted that the finished construction wall is more durable and more resistant to thermal variations and water penetration.
    Therefore, a first aspect of the invention provides a building panel (1) comprising a construction plate (2) and a mesh structure (3) attached to the construction plate (2) with a binding material (4,5), characterized in that the mesh structure (3 ) provides an extension structure comprising a first overhang (10) and a second overhang (11) protruding over two adjacent edges of said structural plate (2), said extension structure comprising a first indentation (12) and a second indentation (13) that are located at one or both ends of the first and / or second overhangs (10, 11), the length (20) of the first indentation (12) being within a margin of + 100% and -50% equal to the width (21) of the second overhang (11), and wherein the length (22) of the second recess (13) is within a margin of + 100% and -50% equal to the width (23) of the first overhang (10) ). Preferably said margin is between + 80% and -44%, more preferably between + 60% and -38% and more preferably between + 50% and -33%. The margins make it possible to limit the number of spaces where there is no mesh structure, or the number of spaces with overlapping mesh structures, and do not compromise the structural integrity of the structure when placing the building blocks.
    In a preferred embodiment there is a variation between the length (20) of the first indentation (12) and the width (21) of the second overhang (11) or the length (22) of the second indentation (13) and the width ( 23) of the first overhang (10) is 100% or less, 90% or less, 80% or less, 70% or less, 60% or less, 50% or less, preferably 40% or less, preferably 30 % or less, preferably 25% or less, preferably 20% or less, preferably 15% or less, 10% or less, preferably 9% or less, preferably 8% or less, preferably 7% or less , preferably 6% or less, preferably 5% or less, preferably 4% or less, preferably 3% or less, preferably 2.5% or less, preferably 2% or less, preferably 1% or less. More preferably, the length (20) of the first recess (12) is approximately equal to the width (21) of the second overhang (11) and the length (22) of the second indentation (13) is approximately equal to the width (23) of the first overhang (10).
    In some preferred embodiments, the length (20) of the first recess (12) is equal to the width (21) of the second overhang (11) within a margin of + 100% and -50%, preferably within a margin of +80 % and -44%, preferably within a margin of + 60% and -38%, preferably within a margin of + 50% and -33%, preferably within a margin of + 40% and -29%, preferably within a margin of + 30% and -23%, preferably within a margin of + 20% and -17%, preferably within a margin of + 15% and -13%, preferably within a margin of + 10% and -9%, preferably within a margin of + 5% and -5%, preferably within a margin of + 2% and -2%, preferably within a margin of + 1% and -1%.
    In some preferred embodiments, the length (20) of the second recess (13) is equal to the width (23) of the first overhang (10) within a margin of + 100% and -50%, preferably within a margin of +80 % and -44%, preferably within a margin of + 60% and -38%, preferably within a margin of + 50% and -33%, preferably within a margin of + 40% and -29%, preferably within a margin of + 30% and -23%, preferably within a margin of + 20% and -17%, preferably within a margin of + 15% and -13%, preferably within a margin of + 10% and -9%, preferably within a margin of + 5% and -5%, preferably within a margin of + 2% and -2%, preferably within a margin of + 1% and -1%.
    In some preferred embodiments, the length (20) of the first indentation (12) equals the width (21) of the second overhang (11) and the length (20) of the second indentation (13) equals the width (23) ) of the first overhang (10), the lengths being equal within a margin of + 100% and -50%, preferably within a margin of + 80% and -44%, preferably within a margin of + 60% and -38%, preferably within a margin of + 50% and -33%, preferably within a margin of + 40% and -29%, preferably within a margin of + 30% and -23%, preferably within a margin margin of + 20% and -17%, preferably within a margin of + 15% and -13%, preferably within a margin of + 10% and -9%, preferably within a margin of + 5% and -5 %, preferably within a margin of + 2% and -2%, preferably within a margin of + 1% and -1%.
    In certain embodiments where the length of the indentation is smaller than the width of the overhang, the extension structure may comprise a third indentation located at the first and / or second overhangs.
    By providing building panels as above, building constructions can be realized faster, since no unnecessary processing steps are required. Accordingly, the present invention shortens labor hours and manpower expenditure and therefore reduces construction costs.
    As used herein, the term "building panel" refers to solid sheets that are preferably prefabricated panels of a modular building system. The building panels are usually located in front of a building structure that, for example, needs to be renovated. This building construction can be an internal or external wall, floor, ceiling or roof. The building panels are arranged in front of the building construction and usually next to each other, in mutual contact with each other. To improve the ease of use, the building panels can be provided with one or more protruding ribs on two contiguous sides of the panel and with a receiving slot on the two other sides of the building panel, the profile of the receiving slot matching or corresponding to the protruding ribs . If the building panels are arranged side by side, the receiving slot of each building panel receives the protruding rib from another adjacent building panel, giving the building construction structural continuity, improved stability and ease of use.
    As used herein, the term "construction plate" refers to a plate made of a material that is common in the construction industry. The construction plate usually gives the building panels insulating characteristics and structural stability. The construction plate is usually a flat plate and preferably has a substantially rectangular plan shape. This makes it easy to install the panels next to each other. In this context, the term "edge of the construction plate" refers to one of the sides of the rectangular construction plate. The construction plates are preferably made of a light material which furthermore has good mechanical properties to be able to support its own weight and the weight of the materials attached to it.
    In a preferred embodiment according to the present invention, the construction plate provides a substantially rectangular shape in top view.
    The construction plate is preferably made of a material, preferably an insulating material, which is commonly used in the construction sector, preferably selected from a group comprising polystyrene, polyurethane or cork, more preferably polystyrene. Suitable materials may also include glass foam, wood fiber or a mineral wool, such as glass wool, rock wool and ceramic fiber wool. In a preferred embodiment, the construction plate consists of or comprises beads or granules of expanded polystyrene or polyurethane.
    Furthermore, the construction plate is preferably made of a material with a density between 5 and 40 kg / m3, preferably between 10 and 35 kg / m3, more preferably between 15 and 30 kg / m3, for example between 20 and 25 kg / m3 . The density of the material can be measured by simply dividing the weight by volume, preferably after a drying step of a few days in a drying oven at 70 ° C to remove any residual moisture. The dimensions of the construction plate can vary depending on the application. The construction plate preferably has a thickness between 20 mm and 500 mm, preferably between 70 mm and 250 mm, more preferably between 100 mm and 200 mm. In some embodiments, the construction plate has a thickness between 20 mm and 70 mm. In some embodiments, the construction plate has a thickness between 250 mm and 500 mm. The construction plate preferably has a width between 200 mm and 1000 mm, more preferably between 300 mm and 800 mm, more preferably between 400 mm and 600 mm and more preferably about 500 mm. Preferably the construction plate has a length between 400 mm and 2500 mm, more preferably between 600 mm and 1500 mm, more preferably between 800 mm and 1200 mm and more preferably about 1000 mm. For example, the construction plate can have a width of approximately 500 mm and a length of approximately 1000 mm, or the construction plate can have a width of approximately 600 mm and a length of approximately 1200 mm.
    By providing building panels with construction plates with the above characteristics, it has been found that the building panels are sufficiently strong to give the building construction good structural properties and at the same time remain sufficient light to enable easy handling.
    As used herein, the term "mesh structure" refers to a mesh structure that is usually made of a frame that contains a regular, repeating pattern, wherein the pattern can be defined by a particular cell unit. The cell unit is preferably a two-dimensional cell with a round, triangular, rectangular, square or other shape. A cell unit is the simplest repeating unit of the pattern. Therefore, the lattice structure is defined by a plurality of cell units. In addition to factors such as material selection and geometry of the cell unit, the size of the cell unit is one of the factors that determines the stiffness and transparency of the mesh structure. Larger cell units generally cause a reduction in stiffness and increase transparency, while smaller cell units usually increase stiffness and decrease transparency. Local variations in the geometry of the cell units and / or dimensions of the cell units may occur to provide regions with a certain rigidity. Therefore, the mesh can comprise one or more repeated cell units and one or more unique cell units. The mesh structure usually acts as a reinforcing element that is disposed on top of the structural plates and at least partially covers two or more structural plates.
    In a preferred embodiment, the mesh structure is a flexible grid structure that is commonly used in construction work, preferably made of a metal, polymer or plastic material and preferably selected from fiberglass, galvanized steel or stainless steel.
    The mesh structure provides the building blocks with a mechanical and structural reinforcement with respect to the adjacent building blocks. The mesh partially overlaps the adjacent building blocks and thus stabilizes and ensures the structural stability of the seams between the panels.
    As used herein, the term "bonding material" refers to a material that is commonly used in the construction industry and that ensures the attachment of the mesh structure to the construction plate. The bonding material preferably comprises a joint grout having porosity properties, and a special adhesive, generally a transparent resin suitable for grasping the mesh structure and the construction plate. Typical binder materials are selected from cement, preferably including Portland cement.
    As used herein, the term Portland cement refers to a cement comprising: - 61-67% by weight of calcium oxide, CaO; -19-23% by weight silica, SiO 2; - 2.5-6% by weight of aluminum oxide, Al 2 O 3; - 0-6% by weight of iron (III) oxide, Fe 2 O 3; and -1.5-4.5% by weight of sulfates.
    In a preferred embodiment, the binder material is a viscous resin that is commonly used in building work, preferably selected from cement, grout, gypsum, polymeric adhesive, polymeric cement, or a mixture thereof.
    As used herein, the term "extension structure" generally refers to the part of the mesh structure that extends beyond the edges of the structural plate. The extension structure is the part of the structure that will overlap with adjacent building panels after completion of the building construction. In this context, the term "overhang" refers to the part that protrudes from one side of the construction plate. In this context, the term "width of the overhang" refers to the distance over which the overhang extends from the structural plate.
    Viewed in more detail, the extension structure provides for overhangs protruding from two contiguous sides of the edge of the structural plate. When the building panels are installed, the extension structure of each of the panels covers the adjacent panels at least partially.
    As used herein, the term "indentation" refers to an interruption in the overhang. Usually the overhang will not extend over the entire size of the construction plate. The indentation provides an interruption in the overhang. In this context, the term "indentation length" refers to the length of the hole in the overhang.
    According to the present invention, the extension structure comprises a first and a second indentation which are located at one or both ends of the first and / or second overhangs. In a special embodiment, the first and second recesses are located at the edges of the overhang on the shortest side of the building panel (first overhang). In an alternative embodiment, the first and second recesses are located at the edges of the overhang on the longest side of the building panel (second overhang). In an alternative embodiment, the first indentation is located at the edge of the overhang on the shortest side of the building panel (first overhang) that is not common with the second overhang, and the second indentation is located at the edge of the overhang at the longest side of the building panel (second overhang) that is not in common with the first overhang.
    Accordingly, the extension structure is an L-shaped structure comprising two legs (overhangs) that are perpendicular to each other, the legs touching each other in their proximal region and extending in perpendicular directions relative to their distal regions. The present invention provides at least two indentations in the extension structure, the second indentation being located at either the proximal region of the first leg or the overhang (and thus also the proximal region of the second leg or the overhang), or at the distal region of the second leg or overhang if the first indentation is near the distal region of the first leg or overhang. If the first indentation is at the distal region of the second leg or overhang, the second indentation is either at the proximal region of the second leg or the overhang (and thus also the proximal region of the first leg or the overhang) or at the distal region of the first leg or overhang.
    In a preferred embodiment, the building panel (1) according to the present invention comprises two layers of binding material, namely a first layer of binding material (4) which is attached to the construction plate (2) on which the mesh structure (3) is arranged and a second layer of binding material (5 ) which covers at least a part of the mesh structure (3).
    By providing a first and a second layer of binder material, the attachment of the mesh structure can be provided by the first binder material, while the second binder layer provides a layer similar to the material that will be used to finally cover the building panel.
    In a preferred embodiment, said first layer of binding material (4) covers substantially the entire surface of the construction plate (2) and the second layer of binding material (5) covers only a part of the mesh structure (3), the area of the building panel where no second layer of binding material (5) corresponds to a strip along the two adjacent edges of the construction plate (2) where there is no mesh structure of the overhang. In another preferred embodiment, the width of said strip where no second layer of binding material (5) is located is equal to the width (21) of the overhang (10, 11) within a margin of + 100% and -50% positioned at the opposite side of the building panel (1).
    In a preferred embodiment, said first layer of binding material (4) and said second layer of binding material (5) are similar types of binding material. In some embodiments, said first layer of binder material (4) and said second layer of binder material (5) are identical types of binder material. In some embodiments, said first layer of binder material (4) and said second layer of binder material (5) are different types of binder material. For example, said first layer of binder material (4) may comprise a polymeric cement, while said second layer of binder material (5) may comprise a non-polymeric cement. In some embodiments, said first layer of binder material (4) and said second layer of binder material (5) are similar types of binder material, but with a different viscosity, for example, two types of cement with a different viscosity.
    The layer of binding material (4,5) preferably comprises one or more cavities (6) for applying fasteners. The building panels are often attached to the underlying wall with fasteners, such as anchoring elements. By providing cavities in which the anchoring elements can be placed, the building panels remain flat and no thick finishing layers have to be applied to level the panel. In some preferred embodiments, the cavities run through the mesh structure (3) and the mesh structure (3) preferably or possibly includes the same cavities (6). In some preferred embodiments, the cavities run through the mesh structure (3), preferably the cavities (6) in the mesh structure (3) are at the same location as the cavities (6) in the layer of binder material.
    In preferred embodiments, the surface of the structural plate comprises a roughened surface. In general, the roughened surface is obtained by roughening the surface of the construction plate by means of roughening means. In general, the surface of the construction plate is roughened before binding material is applied to the surface of the construction plate. Also, the surface roughening process is generally arranged to roughen the surface of structural plates without substantially changing the mechanical material properties of the structural plate. A roughened surface can improve the adhesion between the construction plate and the binding material.
    In some embodiments, the roughened surface includes scrub marks. Scrub marks on the roughened surface are obtained by scrubbing the surface of a construction plate, whereby surface roughness is obtained in the form of scrub marks.
    In some embodiments, the roughened surface includes pinholes. Puncture holes can be obtained by rolling one or more sharp-pointed rollers over the surface of a construction plate, whereby surface roughness is obtained in the form of pinhole holes.
    In some embodiments, the roughened surface includes shear stress traces. As used herein, the term "shear stress traces" refers to a specific type of surface damage caused by shear stresses on the surface of the structural plate, wherein the shear stresses exceed the strain limit of the structural plate on the surface of the plate. In some embodiments, the structural plate is subjected to shear stresses by means of a static weight which exerts pressure on the structural plate while the plate is advanced in a production line.
    In a further aspect, the invention provides for the use of the building panel (1) according to the invention in construction, and in particular in modular construction.
    As used herein, the term "modular construction" refers to a building system where smaller building blocks are used to make a larger structure.
    In a further aspect the invention provides a modular building system comprising three or more building panels (1) according to the present invention, wherein the first overhang (10) of the first building panel (1) covers at least a part of the adjacent second building panel, and wherein the second overhang (11) of the first building panel (1) covers at least a portion of the superimposed third building panel.
    In particular, the invention provides a system for covering structures, the system comprising a plurality of prefabricated panels arranged adjacent to each other in mutual contact, and securing means for securing the prefabricated panels to the building structure around a modular structure forming cover; wherein each prefabricated panel comprises: a construction plate, preferably made of a heat-insulating material, a mesh structure that is stretched and attached to the plate, and a binder layer that fixes the mesh structure to the plate.
    Thanks to the above-mentioned solution, the prefabricated panels can be made at a separate location with the help of special tools and manpower, which reduces the production costs, while for assembling the panels at the construction site, the prefabricated panels only have to be laid, which means the required working time considerably.
    In a further aspect, the invention provides a process for manufacturing a building panel (1) as indicated above, characterized in that said method comprises the following steps: (a) preparing a building board (2) and a mesh structure (3); (b) optionally applying a binder layer (4) to said construction plate (2); (c) placing said mesh structure (3) on the construction plate (2); and; (d) optionally applying a binder layer (5) to at least a portion of said mesh structure (3); whereby a building panel (1) is manufactured; wherein said method comprises at least one of steps (b) or (d).
    In some embodiments, a frame is placed on the construction plate (2) over which a cart with binder can be moved while the construction plate (2) remains immovable. In some embodiments, the construction plate (2) is passed under a stationary container filled with binder.
    In some embodiments, the binder layer (4) is applied before the mesh structure (3) is applied. In some embodiments, the binder layer (5) is applied after the mesh structure (3) has been applied. In some preferred embodiments, a first binder layer (4) is applied before the mesh structure (3) is applied, while a second binder layer (5) is applied after the mesh structure (3) has been applied.
    In some embodiments, the mesh layer (3) is cut or punched to the desired shape before it is applied to the construction plate (2). In some embodiments, the mesh layer (3) is cut or punched to the desired shape after it has been applied to the structural plate (2). In some embodiments, the mesh layer (3) is cut or punched to the desired shape before the binder layer (4) is applied. In some embodiments, the mesh layer (3) is cut or punched into the desired shape after the binder layer (5) has been applied. In some embodiments, the mesh layer (3) is cut or punched into the desired shape after the binder layer (4) has been applied, but before the binder layer (5) is applied.
    The method preferably comprises the following step: roughening the surface of the construction plate with the aid of roughening means. This step is preferably performed before step c is performed. If step b is performed, this step is preferably performed before step b is performed. A roughened surface can improve the adhesion between the construction plate and the binding material.
    In general, the surface roughening process is arranged such that the surface of structural plates is roughened without substantially changing the mechanical material properties of the structural plate.
    In some embodiments, the roughened surface includes scrub marks. Scrub marks on the roughened surface are obtained by scrubbing the surface of a construction plate, whereby surface roughness is obtained in the form of scrub marks.
    In some embodiments, the roughened surface includes pinholes. Puncture holes can be obtained by rolling one or more sharp-pointed rollers over the surface of a construction plate, whereby surface roughness is obtained in the form of pinhole holes.
    In some embodiments, the roughened surface includes shear stress traces. As used herein, the term "shear stress traces" refers to a specific type of surface damage caused by shear stresses on the surface of the structural plate, wherein the shear stresses exceed the strain limit of the structural plate on the surface of the plate. In some embodiments, the structural plate is subjected to shear stresses by means of a static weight which exerts pressure on the structural plate while the plate is advanced in a production line.
    In a further aspect, the invention provides a method for the modular construction of a building construction, comprising the following steps: preparing or providing a plurality of building panels (1) as defined above; arranging said building panels (1) in mutual contact with each other; covering adjacent and superimposed panels with the first and second overhangs (10, 11) of the adjacent building panels (1); and applying a binder layer to the first and second overhangs (10, 11) that cover the adjacent and superimposed panels, thereby constructing a building structure.
    EXAMPLES
    The present example provides a special embodiment according to the invention.
    Figure 1 shows a building panel (1) comprising a construction plate (2) and a mesh structure (3) attached to the construction plate (2) with a binding material (4,5), the mesh structure (3) providing an expansion structure comprising a first overhang (10) and a second overhang (11) protruding over two adjacent edges of said construction plate (2), said extension structure comprising a first indentation (12) and a second indentation (13) located at one or both ends of the first and / or second overhangs (10, 11), wherein the length (20) of the first recess (12) is equal to the width (21) of the second overhang (11), and wherein the length (22) of the second indentation (13) is equal to the width (23) of the first overhang (10). Figures 1A and 1B illustrate two different combinations of the location of the recesses (12,13). Figure 1C shows a specific embodiment in which the building panel comprises a construction plate and a mesh structure that is attached to the construction plate with a binding material, the mesh structure providing an extension structure comprising a first overhang (10) and a second overhang (11) which over two adjacent projecting edges of said structural plate, said extension structure comprising a first indentation (12), a second indentation (13) and a third indentation (13 ') located at both ends of the first and second overhangs (10, 11), wherein the length of the first indentation (12) is equal to the width of the second overhang (11), and wherein the length of the second and third indentations (13 and 13 ') is in each case smaller than the width of the first overhang ( 10).
    权利要求:
    Claims (15)
    [1]
    CONCLUSIONS
    Construction panel (1) comprising a construction plate (2) and a mesh structure (3) which is attached to the construction plate (2) with a binding material (4,5), characterized in that the mesh structure (3) provides an extension structure, comprising a first overhang (10) and a second overhang (11) protruding over two adjacent edges of said structural plate (2), said extension structure comprising a first indentation (12) and a second indentation (13) located at one or both ends of the first and / or second overhangs (10, 11), the length (20) of the first recess (12) being within a margin of + 100% and -50% equal to the width (21) of the second overhang ( 11), and wherein the length (22) of the second recess (13) is within a range of + 100% and -50% equal to the width (23) of the first overhang (10).
    [2]
    Building panel (1) according to claim 1, wherein said building panel (1) comprises two layers of binding material, a first layer of binding material (4) attached to the construction plate (2) on which the mesh structure (3) is located, and a second layer binding material (5) covering at least a part of the mesh structure (3).
    [3]
    Building panel (1) according to claim 1 or 2, wherein said layer of binding material (4, 5) comprises one or more cavities (6) for mounting fastening means, wherein the mesh structure (3) possibly comprises the same cavities (6).
    [4]
    Building panel (1) according to one of claims 1 to 3, wherein the binding material is a viscous resin that is usually used in building work, preferably selected from cement, grout, plaster, polymeric adhesive, polymeric cement or a mixture thereof.
    [5]
    Building panel (1) according to one of claims 1 to 4, wherein the mesh structure is a flexible grid structure that is commonly used in construction work, preferably made from a metal, polymer or plastic material and preferably selected from fiberglass, galvanized steel or stainless steel. steel.
    [6]
    Construction panel (1) according to one of claims 1 to 5, wherein the construction panel (2) is made of an insulating material that is usually used in construction work, preferably selected from a group comprising polystyrene, polyurethane, cork, glass foam, wood fiber, a mineral wool or combinations thereof.
    [7]
    Building panel (1) according to one of claims 2 to 6, wherein said first layer of binding material (4) covers substantially the entire surface of the construction plate (2) and the second layer of binding material (5) only a part of the mesh structure (3) covered, the zone of the building panel where there is no second layer of binding material (5) corresponding to a strip along the two adjacent edges of the building plate (2) where there is no mesh structure of the overhang.
    [8]
    Building panel as claimed in claim 7, wherein the width of said strip where no second layer of binding material (5) is located is equal to the width (21) of the overhang (10, 11) within a margin of + 100% and -50 % positioned on the opposite side of the building panel (1).
    [9]
    Building panel (1) according to one of claims 1 to 8, wherein said building plate (2) provides a substantially rectangular shape in top view.
    [10]
    Building panel (1) according to one of claims 1 to 9, wherein said first layer of binding material (4) and said second layer of binding material (5) are similar types of binding material.
    [11]
    Use of the building panel (1) according to one of claims 1 to 10, for modular building.
    [12]
    A modular building system comprising three or more building panels (1) according to any of claims 1 to 10, wherein the first overhang (10) of the first building panel (1) covers at least a part of the adjacent second building panel, and wherein the second overhang (11) of the first building panel (1) covers at least a part of the superimposed third building panel.
    [13]
    A process for manufacturing a building panel (1) as defined in any one of claims 1 to 10, characterized in that said method comprises the following steps: (a) preparing a building board (2) and a mesh structure (3); (b) optionally applying a binder layer (4) to said construction plate (2); (c) placing said mesh structure (3) on the construction plate (2); and; (d) optionally applying a binder layer (5) to at least a portion of said mesh structure (3); whereby a building panel (1) is manufactured; wherein said method comprises at least one of steps (b) or (d).
    [14]
    The process of claim 13, wherein a first binder layer (4) is applied before the mesh structure (3) is applied, while a second binder layer (5) is applied after the mesh structure (3) has been applied.
    [15]
    A method for the modular construction of a building construction, comprising the following steps: provided with a plurality of building panels (1) as defined in any one of claims 1 to 10; provide said building panels (1) in mutual contact with each other; cover adjacent and superimposed panels with the first and second overhangs (10, 11) of the adjacent building panels (1); and applying a binder layer to the first and second overhangs (10, 11) that cover the adjacent and superimposed panels, thereby producing a building structure.
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    同族专利:
    公开号 | 公开日
    BE1023161A1|2016-12-05|
    EP3006642A1|2016-04-13|
    EP3006642B1|2021-05-12|
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    FR2961833A1|2010-06-29|2011-12-30|Brique Iso|Thermal insulation panel for external walls of e.g. industrial building, has lattice extended along two sides of plate and fixed on face of plate by utilizing fixing layer, where fixing layer is made of mortar or mortar adhesive|
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    法律状态:
    2020-08-03| HC| Change of name of the owners|Owner name: GAMORINE NV; BE Free format text: DETAILS ASSIGNMENT: CHANGE OF OWNER(S), CHANGEMENT DE NOM DU PROPRIETAIRE; FORMER OWNER NAME: TECHNISCH BUREEL PANIGO NV Effective date: 20200508 |
    优先权:
    申请号 | 申请日 | 专利标题
    EP14188122|2014-10-08|
    EP14188122.7|2014-10-08|
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